April tutup: EX-04 back online, OEE 72,4%, IDR 480jt value saved dari PM batchApril closed: EX-04 back online, OEE 72.4%, IDR 480M saved via PM batching
Tanpa Foxel, EX-04 breakdown bakal +3 hari unplanned (revenue loss IDR 680jt). RCA telematics tunjukkan 8-hari early warning window — sudah diterapkan threshold baru ke 5 excavator. OEE belum capai 82% target tapi path menuju improvement jelas.Without Foxel, EX-04 breakdown would have meant +3 unplanned days (IDR 680M revenue loss). Telematics RCA revealed an 8-day early-warning window — new thresholds already applied to all 5 excavators. OEE hasn't hit the 82% target yet, but the improvement path is clear.
OEE April
72,4%
gap 9,6pp ke target9.6 pp gap to target
MTBF rata-rataaverage
184 h
+8 h vs Mar
Cost/hr fleet
IDR 1,82 jt
+10% budget
PM on-timePM on-time
94%
+6pp vs Mar
CM eventsCM events
3
EX-04, GR-01, DT-009EX-04, GR-01, DT-009
OEE Waterfall — Plan 82% → Actual 72,4%OEE Waterfall — Plan 82% → Actual 72.4%
-1,8
DT idleDT idle
queue WB
Cost Breakdown — April IDR 1.540 jtCost Breakdown — April IDR 1,540 M
| Kategori | Budget | Actual | Δ | % Fleet |
|---|
| Parts consumable (oil, filter, grease) | 185 | 192 | +7 | 12,5% |
| Parts repair (pump, bearing, seal) | 420 | 586 | +166 EX-04 | 38,1% |
| Labor internal (Pak Kusno dll) | 380 | 398 | +18 | 25,8% |
| Labor vendor (United Tractors CS) | 95 | 120 | +25 | 7,8% |
| Tyre & undercarriage | 140 | 142 | +2 | 9,2% |
| Other (fluid disposal, calibration) | 80 | 102 | +22 | 6,6% |
| TOTAL | 1.300 | 1.540 | +240 (+18%) | 100% |
Vendor Performance — SLAVendor Performance — SLA
Komatsu (via United Tractors)
96
PM parts on-timePM parts on-time98%
CM lead timeCM lead timeavg 5d
Warranty claim successWarranty claim success100%
Price vs benchmark-2%
PM parts on-timePM parts on-time91%
CM lead timeCM lead timeavg 12d (pump 21d!)
Warranty claim successWarranty claim success92%
Price vs benchmark+8%
GR-01 CM supportGR-01 CM support2 days
Parts availability95%
Third-party (Berco, SKF, Denso)
91
Quality reliabilityQuality reliability93%
Rekomendasi review:Review recommendation:
Hitachi/HCMI contract negotiation — pump lead time 21d tidak acceptable. Option: konsignasi 1 pump di warehouse KTS, HCMI bear cost.
Hitachi/HCMI contract renegotiation — 21-day pump lead time is unacceptable. Option: consignment of 1 pump in KTS warehouse, HCMI bears cost.
🎯
Modul 3 selesai — Fleet Maintenance end-to-endModule 3 complete — Fleet Maintenance end-to-end
7 scene dari fleet health → telematics → PM → WO → mekanik mobile → spare parts → KPI. EX-04 case closed, 5 excavator threshold updated, next EX-05 OVH Q3.7 scenes from fleet health → telematics → PM → WO → mobile mechanic → spare parts → KPI. EX-04 case closed, 5-excavator thresholds updated, next EX-05 overhaul Q3.